How to Troubleshoot Common Industrial Process Control Problems
Process control engineering plays a vital role in optimising industrial operations and ensuring efficient and reliable production processes. However, like any complex system, process control systems can encounter problems that affect productivity and quality. In this article, we will explore common industrial process control problems and provide practical troubleshooting tips. By understanding these issues and their solutions, engineers can minimise downtime, enhance process performance, and achieve optimal control. 1. Sensor and Instrumentation Issues The proper functioning of sensors and instrumentation is critical for accurate process control . Common problems include sensor drift, calibration issues, or faulty instruments. Troubleshooting steps involve verifying sensor accuracy, recalibrating if necessary, and replacing faulty components. Regular maintenance and periodic checks can help prevent process control instrumentation issues and ensure reliable measurements. 2. Control Loo